Zachodniopomorski Uniwersytet Technologiczny w Szczecinie

Administracja Centralna Uczelni - Wymiana międzynarodowa (S1)

Sylabus przedmiotu Basics of technology manufacturing molds and dies:

Informacje podstawowe

Kierunek studiów Wymiana międzynarodowa
Forma studiów studia stacjonarne Poziom pierwszego stopnia
Tytuł zawodowy absolwenta
Obszary studiów
Profil
Moduł
Przedmiot Basics of technology manufacturing molds and dies
Specjalność przedmiot wspólny
Jednostka prowadząca Katedra Technologii Wytwarzania
Nauczyciel odpowiedzialny Janusz Cieloszyk <Janusz.Cieloszyk@zut.edu.pl>
Inni nauczyciele Janusz Cieloszyk <Janusz.Cieloszyk@zut.edu.pl>
ECTS (planowane) 5,0 ECTS (formy) 5,0
Forma zaliczenia zaliczenie Język angielski
Blok obieralny Grupa obieralna

Formy dydaktyczne

Forma dydaktycznaKODSemestrGodzinyECTSWagaZaliczenie
laboratoriaL1 15 1,00,30zaliczenie
wykładyW1 30 2,00,40zaliczenie
projektyP1 15 2,00,30zaliczenie

Wymagania wstępne

KODWymaganie wstępne
W-1metal machining, basis of mechanical engineering technology

Cele przedmiotu

KODCel modułu/przedmiotu
C-1The course requires students to define, plan, and complete a mechanical engineering technology of modles an dies and then to report on their work. This project may involve design, selection, test, process development, and feasibility study or problem analysis in a machining of modles an dies context.

Treści programowe z podziałem na formy zajęć

KODTreść programowaGodziny
laboratoria
T-L-1EDM machining in the manufacture of molds and dies2
T-L-2Machining tools for EDM molds and dies3
T-L-3Milling processes in machining of molds and dies2
T-L-4Finishing processes in machining of parts of molds and dies2
T-L-5Generating a machining program selected part of molds or dies2
T-L-6Methods for machining of corners & cavities in machining molds and dies2
T-L-7Control and measuring selected part of mold or die2
15
projekty
T-P-1Produce complex job: 1. Sketch the production drawing of the die or mould. Part should include shaping, milling, drilling, taping, boring, slotting, surface grinding, etc. 2. Outline the processes. Prepare process plan for the die or mould. 3. Prepare workshop layout and route sheet. 4. Produce the the die or mould. Calculate/select, set, observe and record the cutting parameters for each process. 5. List the cutting tools you have used. Also state specifications of each. 6 List the work holding devices you have used. Also state specifications of each.15
15
wykłady
T-W-1Manufacturing Technology, manufacturing process of die and mould products, process planning. Technological data base. Positioning and clamping, clamping devices. Tolerances,5
T-W-2Classification of Manufacturing Process: Importance and perspective of machining process of die and mould products, Schematic.Representation of machining system, Different types of motions to generate different shapes.5
T-W-3Manufacturing Technology, manufacturing process of die and mould, process planning. Technological data base. Positioning and clamping, clamping devices. Tolerances,. Economics and cycle times. Work flow and flexible manufacturing. Integrated design and manufacturing.10
T-W-4Knowledge of an advanced CAD/CAM package and an understanding of the principles and techniques of computer-driven manufacturing systems during typical die and mould products.5
T-W-5CNC Machines: Configuration, co-ordinate systems, machine referencing, tool changing. CNC Programming: ISO standards, Manual Data Input, Conversational, Computer-Aided Part Programming. Introduction to CAD/CAM. Write based programs for component of die and mould: turning, milling parts manufacture on a CNC milling machine5
30

Obciążenie pracą studenta - formy aktywności

KODForma aktywnościGodziny
laboratoria
A-L-1Students are expected to complete all assignments, labs, and any supplemental exercises designated by the instructor15
A-L-2Students will be expected to complete written tests, projects, and homework assignments as specified by the instructor.10
25
projekty
A-P-1Participation in classes15
A-P-2Students are expected to complete all assignments and any supplemental exercises designated by the teacher35
50
wykłady
A-W-1Students should attend lectures and take an active part in class sessions20
A-W-2Participation in lectures30
50

Metody nauczania / narzędzia dydaktyczne

KODMetoda nauczania / narzędzie dydaktyczne
M-1Lectures, reading assignments, projects, discussions, video presentations, multimedia presentations, and web content

Sposoby oceny

KODSposób oceny
S-1Ocena formująca: Student attendance and participation in class sessions play a vital role in successful course completion.
S-2Ocena podsumowująca: Students will be expected to complete written tests, projects, and homework assignments as specified by the teacher

Zamierzone efekty uczenia się - wiedza

Zamierzone efekty uczenia sięOdniesienie do efektów kształcenia dla kierunku studiówOdniesienie do efektów zdefiniowanych dla obszaru kształceniaCel przedmiotuTreści programoweMetody nauczaniaSposób oceny
WM-WIMiM_1-_??_W01
Upon successful completion of this course, the student will be competent to perform the following: • Understand various terminologies associated with the manufacturing process of die and mould, process planning. • Recognize major types of manufacturing process of die and mould, process planning. • Design the technological process of die and mould, process planning.
C-1T-L-1, T-L-3, T-L-4, T-L-5, T-L-6, T-L-7, T-L-2, T-P-1M-1S-1, S-2

Zamierzone efekty uczenia się - umiejętności

Zamierzone efekty uczenia sięOdniesienie do efektów kształcenia dla kierunku studiówOdniesienie do efektów zdefiniowanych dla obszaru kształceniaCel przedmiotuTreści programoweMetody nauczaniaSposób oceny
WM-WIMiM_1-_??_U01
Designs the manufacturing processes for typical molds and die
C-1T-P-1M-1S-1, S-2
WM-WIMiM_1-_??_U02
Uses methods of machining and assembly, conditions for their implementation in the case of typical molds and dies
C-1T-W-1, T-W-2, T-W-3, T-W-4, T-W-5M-1S-1, S-2
WM-WIMiM_1-_??_U03
Selects elements of the MTHW system (machine tool, holder, tool, object) for transitions, operations in various manufacturing methods od molds and dies
C-1T-P-1M-1S-1, S-2

Zamierzone efekty uczenia się - inne kompetencje społeczne i personalne

Zamierzone efekty uczenia sięOdniesienie do efektów kształcenia dla kierunku studiówOdniesienie do efektów zdefiniowanych dla obszaru kształceniaCel przedmiotuTreści programoweMetody nauczaniaSposób oceny
WM-WIMiM_1-_??_K01
It will assess the relationship between the costs and features of any die and mould products, and the techniques for their production. He will apply and evaluate pre-requisite technological processes for the manufacture of any of die and mould products. Understand the importance and conditioning of manufacturing techniques in the process of creating any die and mould.
C-1T-L-1, T-L-3, T-L-4, T-L-5, T-L-6, T-L-7, T-L-2, T-W-1, T-W-2, T-W-3, T-W-4, T-W-5M-1S-1, S-2

Kryterium oceny - wiedza

Efekt uczenia sięOcenaKryterium oceny
WM-WIMiM_1-_??_W01
Upon successful completion of this course, the student will be competent to perform the following: • Understand various terminologies associated with the manufacturing process of die and mould, process planning. • Recognize major types of manufacturing process of die and mould, process planning. • Design the technological process of die and mould, process planning.
2,0
3,0The student presents a problem in the field: • understand various terminologies associated with the manufacturing process of die and mould, process planning, • recognize major types of manufacturing process of die and mould, process planning, • design the technological process of die and mould, process planning,without the ability to effectively analyze them
3,5
4,0
4,5
5,0

Kryterium oceny - umiejętności

Efekt uczenia sięOcenaKryterium oceny
WM-WIMiM_1-_??_U01
Designs the manufacturing processes for typical molds and die
2,0
3,0The student designs the manufacturing processes for typical molds and die in the basic range
3,5
4,0
4,5
5,0
WM-WIMiM_1-_??_U02
Uses methods of machining and assembly, conditions for their implementation in the case of typical molds and dies
2,0
3,0The student uses methods of machining and assembly, conditions for their implementation in the case of typical molds and dies in the basic range
3,5
4,0
4,5
5,0
WM-WIMiM_1-_??_U03
Selects elements of the MTHW system (machine tool, holder, tool, object) for transitions, operations in various manufacturing methods od molds and dies
2,0
3,0The student selects elements of the MTHW system (machine tool, holder, tool, object) for transitions, operations in various manufacturing methods od molds and dies in the basic range
3,5
4,0
4,5
5,0

Kryterium oceny - inne kompetencje społeczne i personalne

Efekt uczenia sięOcenaKryterium oceny
WM-WIMiM_1-_??_K01
It will assess the relationship between the costs and features of any die and mould products, and the techniques for their production. He will apply and evaluate pre-requisite technological processes for the manufacture of any of die and mould products. Understand the importance and conditioning of manufacturing techniques in the process of creating any die and mould.
2,0
3,0Student assesses the relationship between the costs and features of any die and mould products, and the techniques for their production. Student evaluates pre-requisite technological processes for the manufacture of any of die and mould products. Students understands the importance and conditioning of manufacturing techniques in the process of creating any die and mould. Everything in the basic range.
3,5
4,0
4,5
5,0

Literatura podstawowa

  1. Application Guide, Application Guide :Die & Mould Making, Sandvik Cormoant, Sandvik Cormoant, 2005
  2. High speed machining and conventional die and mould machining, Sandvik Cormoant, Sandviken, 2005
  3. Y. Koren, Computer Control of Manufacturing Systems, McGraw-Hill, 2011
  4. F. W. Wilson, Numerical Control in Manufacturing, McGraw-Hill Book Company New York., 2011

Treści programowe - laboratoria

KODTreść programowaGodziny
T-L-1EDM machining in the manufacture of molds and dies2
T-L-2Machining tools for EDM molds and dies3
T-L-3Milling processes in machining of molds and dies2
T-L-4Finishing processes in machining of parts of molds and dies2
T-L-5Generating a machining program selected part of molds or dies2
T-L-6Methods for machining of corners & cavities in machining molds and dies2
T-L-7Control and measuring selected part of mold or die2
15

Treści programowe - projekty

KODTreść programowaGodziny
T-P-1Produce complex job: 1. Sketch the production drawing of the die or mould. Part should include shaping, milling, drilling, taping, boring, slotting, surface grinding, etc. 2. Outline the processes. Prepare process plan for the die or mould. 3. Prepare workshop layout and route sheet. 4. Produce the the die or mould. Calculate/select, set, observe and record the cutting parameters for each process. 5. List the cutting tools you have used. Also state specifications of each. 6 List the work holding devices you have used. Also state specifications of each.15
15

Treści programowe - wykłady

KODTreść programowaGodziny
T-W-1Manufacturing Technology, manufacturing process of die and mould products, process planning. Technological data base. Positioning and clamping, clamping devices. Tolerances,5
T-W-2Classification of Manufacturing Process: Importance and perspective of machining process of die and mould products, Schematic.Representation of machining system, Different types of motions to generate different shapes.5
T-W-3Manufacturing Technology, manufacturing process of die and mould, process planning. Technological data base. Positioning and clamping, clamping devices. Tolerances,. Economics and cycle times. Work flow and flexible manufacturing. Integrated design and manufacturing.10
T-W-4Knowledge of an advanced CAD/CAM package and an understanding of the principles and techniques of computer-driven manufacturing systems during typical die and mould products.5
T-W-5CNC Machines: Configuration, co-ordinate systems, machine referencing, tool changing. CNC Programming: ISO standards, Manual Data Input, Conversational, Computer-Aided Part Programming. Introduction to CAD/CAM. Write based programs for component of die and mould: turning, milling parts manufacture on a CNC milling machine5
30

Formy aktywności - laboratoria

KODForma aktywnościGodziny
A-L-1Students are expected to complete all assignments, labs, and any supplemental exercises designated by the instructor15
A-L-2Students will be expected to complete written tests, projects, and homework assignments as specified by the instructor.10
25
(*) 1 punkt ECTS, odpowiada około 30 godzinom aktywności studenta

Formy aktywności - projekty

KODForma aktywnościGodziny
A-P-1Participation in classes15
A-P-2Students are expected to complete all assignments and any supplemental exercises designated by the teacher35
50
(*) 1 punkt ECTS, odpowiada około 30 godzinom aktywności studenta

Formy aktywności - wykłady

KODForma aktywnościGodziny
A-W-1Students should attend lectures and take an active part in class sessions20
A-W-2Participation in lectures30
50
(*) 1 punkt ECTS, odpowiada około 30 godzinom aktywności studenta
PoleKODZnaczenie kodu
Zamierzone efekty uczenia sięWM-WIMiM_1-_??_W01Upon successful completion of this course, the student will be competent to perform the following: • Understand various terminologies associated with the manufacturing process of die and mould, process planning. • Recognize major types of manufacturing process of die and mould, process planning. • Design the technological process of die and mould, process planning.
Cel przedmiotuC-1The course requires students to define, plan, and complete a mechanical engineering technology of modles an dies and then to report on their work. This project may involve design, selection, test, process development, and feasibility study or problem analysis in a machining of modles an dies context.
Treści programoweT-L-1EDM machining in the manufacture of molds and dies
T-L-3Milling processes in machining of molds and dies
T-L-4Finishing processes in machining of parts of molds and dies
T-L-5Generating a machining program selected part of molds or dies
T-L-6Methods for machining of corners & cavities in machining molds and dies
T-L-7Control and measuring selected part of mold or die
T-L-2Machining tools for EDM molds and dies
T-P-1Produce complex job: 1. Sketch the production drawing of the die or mould. Part should include shaping, milling, drilling, taping, boring, slotting, surface grinding, etc. 2. Outline the processes. Prepare process plan for the die or mould. 3. Prepare workshop layout and route sheet. 4. Produce the the die or mould. Calculate/select, set, observe and record the cutting parameters for each process. 5. List the cutting tools you have used. Also state specifications of each. 6 List the work holding devices you have used. Also state specifications of each.
Metody nauczaniaM-1Lectures, reading assignments, projects, discussions, video presentations, multimedia presentations, and web content
Sposób ocenyS-1Ocena formująca: Student attendance and participation in class sessions play a vital role in successful course completion.
S-2Ocena podsumowująca: Students will be expected to complete written tests, projects, and homework assignments as specified by the teacher
Kryteria ocenyOcenaKryterium oceny
2,0
3,0The student presents a problem in the field: • understand various terminologies associated with the manufacturing process of die and mould, process planning, • recognize major types of manufacturing process of die and mould, process planning, • design the technological process of die and mould, process planning,without the ability to effectively analyze them
3,5
4,0
4,5
5,0
PoleKODZnaczenie kodu
Zamierzone efekty uczenia sięWM-WIMiM_1-_??_U01Designs the manufacturing processes for typical molds and die
Cel przedmiotuC-1The course requires students to define, plan, and complete a mechanical engineering technology of modles an dies and then to report on their work. This project may involve design, selection, test, process development, and feasibility study or problem analysis in a machining of modles an dies context.
Treści programoweT-P-1Produce complex job: 1. Sketch the production drawing of the die or mould. Part should include shaping, milling, drilling, taping, boring, slotting, surface grinding, etc. 2. Outline the processes. Prepare process plan for the die or mould. 3. Prepare workshop layout and route sheet. 4. Produce the the die or mould. Calculate/select, set, observe and record the cutting parameters for each process. 5. List the cutting tools you have used. Also state specifications of each. 6 List the work holding devices you have used. Also state specifications of each.
Metody nauczaniaM-1Lectures, reading assignments, projects, discussions, video presentations, multimedia presentations, and web content
Sposób ocenyS-1Ocena formująca: Student attendance and participation in class sessions play a vital role in successful course completion.
S-2Ocena podsumowująca: Students will be expected to complete written tests, projects, and homework assignments as specified by the teacher
Kryteria ocenyOcenaKryterium oceny
2,0
3,0The student designs the manufacturing processes for typical molds and die in the basic range
3,5
4,0
4,5
5,0
PoleKODZnaczenie kodu
Zamierzone efekty uczenia sięWM-WIMiM_1-_??_U02Uses methods of machining and assembly, conditions for their implementation in the case of typical molds and dies
Cel przedmiotuC-1The course requires students to define, plan, and complete a mechanical engineering technology of modles an dies and then to report on their work. This project may involve design, selection, test, process development, and feasibility study or problem analysis in a machining of modles an dies context.
Treści programoweT-W-1Manufacturing Technology, manufacturing process of die and mould products, process planning. Technological data base. Positioning and clamping, clamping devices. Tolerances,
T-W-2Classification of Manufacturing Process: Importance and perspective of machining process of die and mould products, Schematic.Representation of machining system, Different types of motions to generate different shapes.
T-W-3Manufacturing Technology, manufacturing process of die and mould, process planning. Technological data base. Positioning and clamping, clamping devices. Tolerances,. Economics and cycle times. Work flow and flexible manufacturing. Integrated design and manufacturing.
T-W-4Knowledge of an advanced CAD/CAM package and an understanding of the principles and techniques of computer-driven manufacturing systems during typical die and mould products.
T-W-5CNC Machines: Configuration, co-ordinate systems, machine referencing, tool changing. CNC Programming: ISO standards, Manual Data Input, Conversational, Computer-Aided Part Programming. Introduction to CAD/CAM. Write based programs for component of die and mould: turning, milling parts manufacture on a CNC milling machine
Metody nauczaniaM-1Lectures, reading assignments, projects, discussions, video presentations, multimedia presentations, and web content
Sposób ocenyS-1Ocena formująca: Student attendance and participation in class sessions play a vital role in successful course completion.
S-2Ocena podsumowująca: Students will be expected to complete written tests, projects, and homework assignments as specified by the teacher
Kryteria ocenyOcenaKryterium oceny
2,0
3,0The student uses methods of machining and assembly, conditions for their implementation in the case of typical molds and dies in the basic range
3,5
4,0
4,5
5,0
PoleKODZnaczenie kodu
Zamierzone efekty uczenia sięWM-WIMiM_1-_??_U03Selects elements of the MTHW system (machine tool, holder, tool, object) for transitions, operations in various manufacturing methods od molds and dies
Cel przedmiotuC-1The course requires students to define, plan, and complete a mechanical engineering technology of modles an dies and then to report on their work. This project may involve design, selection, test, process development, and feasibility study or problem analysis in a machining of modles an dies context.
Treści programoweT-P-1Produce complex job: 1. Sketch the production drawing of the die or mould. Part should include shaping, milling, drilling, taping, boring, slotting, surface grinding, etc. 2. Outline the processes. Prepare process plan for the die or mould. 3. Prepare workshop layout and route sheet. 4. Produce the the die or mould. Calculate/select, set, observe and record the cutting parameters for each process. 5. List the cutting tools you have used. Also state specifications of each. 6 List the work holding devices you have used. Also state specifications of each.
Metody nauczaniaM-1Lectures, reading assignments, projects, discussions, video presentations, multimedia presentations, and web content
Sposób ocenyS-1Ocena formująca: Student attendance and participation in class sessions play a vital role in successful course completion.
S-2Ocena podsumowująca: Students will be expected to complete written tests, projects, and homework assignments as specified by the teacher
Kryteria ocenyOcenaKryterium oceny
2,0
3,0The student selects elements of the MTHW system (machine tool, holder, tool, object) for transitions, operations in various manufacturing methods od molds and dies in the basic range
3,5
4,0
4,5
5,0
PoleKODZnaczenie kodu
Zamierzone efekty uczenia sięWM-WIMiM_1-_??_K01It will assess the relationship between the costs and features of any die and mould products, and the techniques for their production. He will apply and evaluate pre-requisite technological processes for the manufacture of any of die and mould products. Understand the importance and conditioning of manufacturing techniques in the process of creating any die and mould.
Cel przedmiotuC-1The course requires students to define, plan, and complete a mechanical engineering technology of modles an dies and then to report on their work. This project may involve design, selection, test, process development, and feasibility study or problem analysis in a machining of modles an dies context.
Treści programoweT-L-1EDM machining in the manufacture of molds and dies
T-L-3Milling processes in machining of molds and dies
T-L-4Finishing processes in machining of parts of molds and dies
T-L-5Generating a machining program selected part of molds or dies
T-L-6Methods for machining of corners & cavities in machining molds and dies
T-L-7Control and measuring selected part of mold or die
T-L-2Machining tools for EDM molds and dies
T-W-1Manufacturing Technology, manufacturing process of die and mould products, process planning. Technological data base. Positioning and clamping, clamping devices. Tolerances,
T-W-2Classification of Manufacturing Process: Importance and perspective of machining process of die and mould products, Schematic.Representation of machining system, Different types of motions to generate different shapes.
T-W-3Manufacturing Technology, manufacturing process of die and mould, process planning. Technological data base. Positioning and clamping, clamping devices. Tolerances,. Economics and cycle times. Work flow and flexible manufacturing. Integrated design and manufacturing.
T-W-4Knowledge of an advanced CAD/CAM package and an understanding of the principles and techniques of computer-driven manufacturing systems during typical die and mould products.
T-W-5CNC Machines: Configuration, co-ordinate systems, machine referencing, tool changing. CNC Programming: ISO standards, Manual Data Input, Conversational, Computer-Aided Part Programming. Introduction to CAD/CAM. Write based programs for component of die and mould: turning, milling parts manufacture on a CNC milling machine
Metody nauczaniaM-1Lectures, reading assignments, projects, discussions, video presentations, multimedia presentations, and web content
Sposób ocenyS-1Ocena formująca: Student attendance and participation in class sessions play a vital role in successful course completion.
S-2Ocena podsumowująca: Students will be expected to complete written tests, projects, and homework assignments as specified by the teacher
Kryteria ocenyOcenaKryterium oceny
2,0
3,0Student assesses the relationship between the costs and features of any die and mould products, and the techniques for their production. Student evaluates pre-requisite technological processes for the manufacture of any of die and mould products. Students understands the importance and conditioning of manufacturing techniques in the process of creating any die and mould. Everything in the basic range.
3,5
4,0
4,5
5,0