Zachodniopomorski Uniwersytet Technologiczny w Szczecinie

Administracja Centralna Uczelni - Wymiana międzynarodowa (S1)

Sylabus przedmiotu Metal machining:

Informacje podstawowe

Kierunek studiów Wymiana międzynarodowa
Forma studiów studia stacjonarne Poziom pierwszego stopnia
Tytuł zawodowy absolwenta
Obszary studiów
Profil
Moduł
Przedmiot Metal machining
Specjalność przedmiot wspólny
Jednostka prowadząca Katedra Technologii Wytwarzania
Nauczyciel odpowiedzialny Janusz Cieloszyk <Janusz.Cieloszyk@zut.edu.pl>
Inni nauczyciele Janusz Cieloszyk <Janusz.Cieloszyk@zut.edu.pl>
ECTS (planowane) 6,0 ECTS (formy) 6,0
Forma zaliczenia zaliczenie Język angielski
Blok obieralny Grupa obieralna

Formy dydaktyczne

Forma dydaktycznaKODSemestrGodzinyECTSWagaZaliczenie
wykładyW1 45 3,00,50zaliczenie
laboratoriaL1 45 3,00,50zaliczenie

Wymagania wstępne

KODWymaganie wstępne
W-1technical drawing, engineering graphics, mechanics, materials science

Cele przedmiotu

KODCel modułu/przedmiotu
C-1Course Objectives: 1.To familiarize the student with tool nomenclature and cutting process 2 To familiarize students with the effects of process: tolerances, dimensions and shape and the geometric structure of the surface. 3. To give knowledge about heat distribution and thermal aspects of machining 4. To impart knowledge on tool materials, tool life and tool wear. 5. To educate students on failure analysis of cutting tools 6. To familiarize the student with typicla cutting process: Parting, Turning, Boring, Milling, Drilling, Grooving, Threading; Grinding, Honing –machine. 7. To impart knowledge on possibility and limitations of different process

Treści programowe z podziałem na formy zajęć

KODTreść programowaGodziny
laboratoria
T-L-11.Saving, 2. Parting, 3.Turning I 4.Turning II 5.Grinding I 6.Grinding II 7.Milling I 8.Milling II 9.Drilling,broach 10.Threading, 11.Gear manufacturing 12.Tool wear 13.Tool, regeneration of tools, measurement tools 14.Electrical discharge machining 15. Machinability,45
45
wykłady
T-W-1Development of machine tool technology: rolling, casting, deep drawing, sheet-metal working, electro discharge machining and modern metal cutting.4
T-W-2Tools, cutting conditions. Machinability. Workpiece materials-classification. Tool materials and constructions. Tool wear. Establishing the machining method in relation to surface texture and tolerance.10
T-W-3Typical metal cutting process: Parting, Turning, Boring, Milling, Drilling, Grooving, Threading; Grinding, Honing –machine.20
T-W-4Machining – latest trends Laser-assisted machining (LAM), (HSM) high speed machining, (HSC) Hard machining (turning), Dry machining, Near-dry machining, Near–net-shape machining. Machining difficult-to-machine materials. Machining economics. Cutting fluid.5
T-W-5Erosion machining; electrical discharge machining (EDM), laser machining (LM), water jet machining (WJM)6
45

Obciążenie pracą studenta - formy aktywności

KODForma aktywnościGodziny
laboratoria
A-L-1Supplemental exercises designated by the teacher30
A-L-2Paricipation in labs45
75
wykłady
A-W-1Student's own literature study30
A-W-2Participation in lectures45
75

Metody nauczania / narzędzia dydaktyczne

KODMetoda nauczania / narzędzie dydaktyczne
M-1Lectures, reading assignments, projects, discussions, video presentations, multimedia presentations, and web content

Sposoby oceny

KODSposób oceny
S-1Ocena formująca: Student attendance and participation in class sessions play a vital role in successful course completion.
S-2Ocena podsumowująca: Students will be expected to complete written tests, projects, and homework assignments as specified by the teacher

Zamierzone efekty uczenia się - wiedza

Zamierzone efekty uczenia sięOdniesienie do efektów kształcenia dla kierunku studiówOdniesienie do efektów zdefiniowanych dla obszaru kształceniaCel przedmiotuTreści programoweMetody nauczaniaSposób oceny
WM-WIMiM_1-_??_W01
Upon successful completion of this course, the student will be competent to perform the following: • Understand various terminologies associated with the physics of metal cutting. • Recognize three major types of chips that are produced from various metals and understand the mechanics of chip formation during metal cutting operations. • Explain the factors that affect the machinability of metals. • Describe the differences between high carbon steel, tool steel and alloy steel. • Assess the effects of temperature and cutting fluids on surface finish as well as their influence on the machinability of metals.
C-1T-L-1, T-W-2, T-W-3, T-W-4, T-W-5, T-W-1M-1S-1, S-2

Zamierzone efekty uczenia się - umiejętności

Zamierzone efekty uczenia sięOdniesienie do efektów kształcenia dla kierunku studiówOdniesienie do efektów zdefiniowanych dla obszaru kształceniaCel przedmiotuTreści programoweMetody nauczaniaSposób oceny
WM-WIMiM_1-_??_U01
Designs the general form of manufacturing processes for typical parts, eg roller, wheel, gear, body, disc
C-1T-L-1, T-W-2, T-W-3, T-W-4, T-W-5, T-W-1M-1S-1, S-2
WM-WIMiM_1-_??_U05
Uses methods of machining and assembly, conditions for their implementation in the case of typical parts (bodies, gears, shafts, screws, etc.) and assemblies
C-1T-L-1M-1S-1, S-2
WM-WIMiM_1-_??_U06
Selects elements of the MTHW system (machine tool, holder, tool, object) for transitions, operations in various manufacturing methods
C-1T-W-2, T-W-3, T-W-4, T-W-5, T-W-1M-1S-1, S-2

Zamierzone efekty uczenia się - inne kompetencje społeczne i personalne

Zamierzone efekty uczenia sięOdniesienie do efektów kształcenia dla kierunku studiówOdniesienie do efektów zdefiniowanych dla obszaru kształceniaCel przedmiotuTreści programoweMetody nauczaniaSposób oceny
WM-WIMiM_1-_??_K01
It will assess the relationship between the costs and features of any parts and the techniques for their production. He will apply and evaluate pre-requisite technological processes for the manufacture of any products in the machine industry. Understand the importance and conditioning of manufacturing techniques in the process of creating any products in the machine industry.
C-1T-L-1, T-W-2, T-W-3, T-W-4, T-W-5, T-W-1M-1S-1, S-2

Kryterium oceny - wiedza

Efekt uczenia sięOcenaKryterium oceny
WM-WIMiM_1-_??_W01
Upon successful completion of this course, the student will be competent to perform the following: • Understand various terminologies associated with the physics of metal cutting. • Recognize three major types of chips that are produced from various metals and understand the mechanics of chip formation during metal cutting operations. • Explain the factors that affect the machinability of metals. • Describe the differences between high carbon steel, tool steel and alloy steel. • Assess the effects of temperature and cutting fluids on surface finish as well as their influence on the machinability of metals.
2,0
3,0The student presents a problem in the field: • understand various terminologies associated with the physics of metal cutting, • recognize three major types of chips that are produced from various metals and understand the mechanics of chip formation during metal cutting operations, • explain the factors that affect the machinability of metals, • describe the differences between high carbon steel, tool steel and alloy steel, • assess the effects of temperature and cutting fluids on surface finish as well as their influence on the machinability of metals, without the ability to effectively analyze them.
3,5
4,0
4,5
5,0

Kryterium oceny - umiejętności

Efekt uczenia sięOcenaKryterium oceny
WM-WIMiM_1-_??_U01
Designs the general form of manufacturing processes for typical parts, eg roller, wheel, gear, body, disc
2,0
3,0The student designs the general form of manufacturing processes for typical parts, eg roller, wheel, gear, body, disc without the ability to effectively analyze them
3,5
4,0
4,5
5,0
WM-WIMiM_1-_??_U05
Uses methods of machining and assembly, conditions for their implementation in the case of typical parts (bodies, gears, shafts, screws, etc.) and assemblies
2,0
3,0In the basic range the student uses methods of machining and assembly, conditions for their implementation in the case of typical parts (bodies, gears, shafts, screws, etc.) and assemblies
3,5
4,0
4,5
5,0
WM-WIMiM_1-_??_U06
Selects elements of the MTHW system (machine tool, holder, tool, object) for transitions, operations in various manufacturing methods
2,0
3,0The student presents a problem in the field: Selects elements of the MTHW system (machine tool, holder, tool, object) for transitions, operations in various manufacturing methods without the ability to effectively analyze them
3,5
4,0
4,5
5,0

Kryterium oceny - inne kompetencje społeczne i personalne

Efekt uczenia sięOcenaKryterium oceny
WM-WIMiM_1-_??_K01
It will assess the relationship between the costs and features of any parts and the techniques for their production. He will apply and evaluate pre-requisite technological processes for the manufacture of any products in the machine industry. Understand the importance and conditioning of manufacturing techniques in the process of creating any products in the machine industry.
2,0
3,0The student will assess the relationship between the costs and features of any parts and the techniques for their production. The student will apply and evaluate pre-requisite technological processes for the manufacture of any products in the machine industry. The student understand the importance and conditioning of manufacturing techniques in the process of creating any products in the machine industry. Everything in the basic range.
3,5
4,0
4,5
5,0

Literatura podstawowa

  1. Grzesik W., Advanced Machining Processes of Metallic Materials, Elsevier, 2008
  2. Shaw M. C., Metal Cutting Principles, Oxford Univ. Press., Oxford, 1996
  3. Modern Metal Cutting, AB Sandvik Coromant 1994, Sandviken, Sweden, 1994

Literatura dodatkowa

  1. Tool catalog, SECO, Sadvik, Iscar.Pafana, 2019

Treści programowe - laboratoria

KODTreść programowaGodziny
T-L-11.Saving, 2. Parting, 3.Turning I 4.Turning II 5.Grinding I 6.Grinding II 7.Milling I 8.Milling II 9.Drilling,broach 10.Threading, 11.Gear manufacturing 12.Tool wear 13.Tool, regeneration of tools, measurement tools 14.Electrical discharge machining 15. Machinability,45
45

Treści programowe - wykłady

KODTreść programowaGodziny
T-W-1Development of machine tool technology: rolling, casting, deep drawing, sheet-metal working, electro discharge machining and modern metal cutting.4
T-W-2Tools, cutting conditions. Machinability. Workpiece materials-classification. Tool materials and constructions. Tool wear. Establishing the machining method in relation to surface texture and tolerance.10
T-W-3Typical metal cutting process: Parting, Turning, Boring, Milling, Drilling, Grooving, Threading; Grinding, Honing –machine.20
T-W-4Machining – latest trends Laser-assisted machining (LAM), (HSM) high speed machining, (HSC) Hard machining (turning), Dry machining, Near-dry machining, Near–net-shape machining. Machining difficult-to-machine materials. Machining economics. Cutting fluid.5
T-W-5Erosion machining; electrical discharge machining (EDM), laser machining (LM), water jet machining (WJM)6
45

Formy aktywności - laboratoria

KODForma aktywnościGodziny
A-L-1Supplemental exercises designated by the teacher30
A-L-2Paricipation in labs45
75
(*) 1 punkt ECTS, odpowiada około 30 godzinom aktywności studenta

Formy aktywności - wykłady

KODForma aktywnościGodziny
A-W-1Student's own literature study30
A-W-2Participation in lectures45
75
(*) 1 punkt ECTS, odpowiada około 30 godzinom aktywności studenta
PoleKODZnaczenie kodu
Zamierzone efekty uczenia sięWM-WIMiM_1-_??_W01Upon successful completion of this course, the student will be competent to perform the following: • Understand various terminologies associated with the physics of metal cutting. • Recognize three major types of chips that are produced from various metals and understand the mechanics of chip formation during metal cutting operations. • Explain the factors that affect the machinability of metals. • Describe the differences between high carbon steel, tool steel and alloy steel. • Assess the effects of temperature and cutting fluids on surface finish as well as their influence on the machinability of metals.
Cel przedmiotuC-1Course Objectives: 1.To familiarize the student with tool nomenclature and cutting process 2 To familiarize students with the effects of process: tolerances, dimensions and shape and the geometric structure of the surface. 3. To give knowledge about heat distribution and thermal aspects of machining 4. To impart knowledge on tool materials, tool life and tool wear. 5. To educate students on failure analysis of cutting tools 6. To familiarize the student with typicla cutting process: Parting, Turning, Boring, Milling, Drilling, Grooving, Threading; Grinding, Honing –machine. 7. To impart knowledge on possibility and limitations of different process
Treści programoweT-L-11.Saving, 2. Parting, 3.Turning I 4.Turning II 5.Grinding I 6.Grinding II 7.Milling I 8.Milling II 9.Drilling,broach 10.Threading, 11.Gear manufacturing 12.Tool wear 13.Tool, regeneration of tools, measurement tools 14.Electrical discharge machining 15. Machinability,
T-W-2Tools, cutting conditions. Machinability. Workpiece materials-classification. Tool materials and constructions. Tool wear. Establishing the machining method in relation to surface texture and tolerance.
T-W-3Typical metal cutting process: Parting, Turning, Boring, Milling, Drilling, Grooving, Threading; Grinding, Honing –machine.
T-W-4Machining – latest trends Laser-assisted machining (LAM), (HSM) high speed machining, (HSC) Hard machining (turning), Dry machining, Near-dry machining, Near–net-shape machining. Machining difficult-to-machine materials. Machining economics. Cutting fluid.
T-W-5Erosion machining; electrical discharge machining (EDM), laser machining (LM), water jet machining (WJM)
T-W-1Development of machine tool technology: rolling, casting, deep drawing, sheet-metal working, electro discharge machining and modern metal cutting.
Metody nauczaniaM-1Lectures, reading assignments, projects, discussions, video presentations, multimedia presentations, and web content
Sposób ocenyS-1Ocena formująca: Student attendance and participation in class sessions play a vital role in successful course completion.
S-2Ocena podsumowująca: Students will be expected to complete written tests, projects, and homework assignments as specified by the teacher
Kryteria ocenyOcenaKryterium oceny
2,0
3,0The student presents a problem in the field: • understand various terminologies associated with the physics of metal cutting, • recognize three major types of chips that are produced from various metals and understand the mechanics of chip formation during metal cutting operations, • explain the factors that affect the machinability of metals, • describe the differences between high carbon steel, tool steel and alloy steel, • assess the effects of temperature and cutting fluids on surface finish as well as their influence on the machinability of metals, without the ability to effectively analyze them.
3,5
4,0
4,5
5,0
PoleKODZnaczenie kodu
Zamierzone efekty uczenia sięWM-WIMiM_1-_??_U01Designs the general form of manufacturing processes for typical parts, eg roller, wheel, gear, body, disc
Cel przedmiotuC-1Course Objectives: 1.To familiarize the student with tool nomenclature and cutting process 2 To familiarize students with the effects of process: tolerances, dimensions and shape and the geometric structure of the surface. 3. To give knowledge about heat distribution and thermal aspects of machining 4. To impart knowledge on tool materials, tool life and tool wear. 5. To educate students on failure analysis of cutting tools 6. To familiarize the student with typicla cutting process: Parting, Turning, Boring, Milling, Drilling, Grooving, Threading; Grinding, Honing –machine. 7. To impart knowledge on possibility and limitations of different process
Treści programoweT-L-11.Saving, 2. Parting, 3.Turning I 4.Turning II 5.Grinding I 6.Grinding II 7.Milling I 8.Milling II 9.Drilling,broach 10.Threading, 11.Gear manufacturing 12.Tool wear 13.Tool, regeneration of tools, measurement tools 14.Electrical discharge machining 15. Machinability,
T-W-2Tools, cutting conditions. Machinability. Workpiece materials-classification. Tool materials and constructions. Tool wear. Establishing the machining method in relation to surface texture and tolerance.
T-W-3Typical metal cutting process: Parting, Turning, Boring, Milling, Drilling, Grooving, Threading; Grinding, Honing –machine.
T-W-4Machining – latest trends Laser-assisted machining (LAM), (HSM) high speed machining, (HSC) Hard machining (turning), Dry machining, Near-dry machining, Near–net-shape machining. Machining difficult-to-machine materials. Machining economics. Cutting fluid.
T-W-5Erosion machining; electrical discharge machining (EDM), laser machining (LM), water jet machining (WJM)
T-W-1Development of machine tool technology: rolling, casting, deep drawing, sheet-metal working, electro discharge machining and modern metal cutting.
Metody nauczaniaM-1Lectures, reading assignments, projects, discussions, video presentations, multimedia presentations, and web content
Sposób ocenyS-1Ocena formująca: Student attendance and participation in class sessions play a vital role in successful course completion.
S-2Ocena podsumowująca: Students will be expected to complete written tests, projects, and homework assignments as specified by the teacher
Kryteria ocenyOcenaKryterium oceny
2,0
3,0The student designs the general form of manufacturing processes for typical parts, eg roller, wheel, gear, body, disc without the ability to effectively analyze them
3,5
4,0
4,5
5,0
PoleKODZnaczenie kodu
Zamierzone efekty uczenia sięWM-WIMiM_1-_??_U05Uses methods of machining and assembly, conditions for their implementation in the case of typical parts (bodies, gears, shafts, screws, etc.) and assemblies
Cel przedmiotuC-1Course Objectives: 1.To familiarize the student with tool nomenclature and cutting process 2 To familiarize students with the effects of process: tolerances, dimensions and shape and the geometric structure of the surface. 3. To give knowledge about heat distribution and thermal aspects of machining 4. To impart knowledge on tool materials, tool life and tool wear. 5. To educate students on failure analysis of cutting tools 6. To familiarize the student with typicla cutting process: Parting, Turning, Boring, Milling, Drilling, Grooving, Threading; Grinding, Honing –machine. 7. To impart knowledge on possibility and limitations of different process
Treści programoweT-L-11.Saving, 2. Parting, 3.Turning I 4.Turning II 5.Grinding I 6.Grinding II 7.Milling I 8.Milling II 9.Drilling,broach 10.Threading, 11.Gear manufacturing 12.Tool wear 13.Tool, regeneration of tools, measurement tools 14.Electrical discharge machining 15. Machinability,
Metody nauczaniaM-1Lectures, reading assignments, projects, discussions, video presentations, multimedia presentations, and web content
Sposób ocenyS-1Ocena formująca: Student attendance and participation in class sessions play a vital role in successful course completion.
S-2Ocena podsumowująca: Students will be expected to complete written tests, projects, and homework assignments as specified by the teacher
Kryteria ocenyOcenaKryterium oceny
2,0
3,0In the basic range the student uses methods of machining and assembly, conditions for their implementation in the case of typical parts (bodies, gears, shafts, screws, etc.) and assemblies
3,5
4,0
4,5
5,0
PoleKODZnaczenie kodu
Zamierzone efekty uczenia sięWM-WIMiM_1-_??_U06Selects elements of the MTHW system (machine tool, holder, tool, object) for transitions, operations in various manufacturing methods
Cel przedmiotuC-1Course Objectives: 1.To familiarize the student with tool nomenclature and cutting process 2 To familiarize students with the effects of process: tolerances, dimensions and shape and the geometric structure of the surface. 3. To give knowledge about heat distribution and thermal aspects of machining 4. To impart knowledge on tool materials, tool life and tool wear. 5. To educate students on failure analysis of cutting tools 6. To familiarize the student with typicla cutting process: Parting, Turning, Boring, Milling, Drilling, Grooving, Threading; Grinding, Honing –machine. 7. To impart knowledge on possibility and limitations of different process
Treści programoweT-W-2Tools, cutting conditions. Machinability. Workpiece materials-classification. Tool materials and constructions. Tool wear. Establishing the machining method in relation to surface texture and tolerance.
T-W-3Typical metal cutting process: Parting, Turning, Boring, Milling, Drilling, Grooving, Threading; Grinding, Honing –machine.
T-W-4Machining – latest trends Laser-assisted machining (LAM), (HSM) high speed machining, (HSC) Hard machining (turning), Dry machining, Near-dry machining, Near–net-shape machining. Machining difficult-to-machine materials. Machining economics. Cutting fluid.
T-W-5Erosion machining; electrical discharge machining (EDM), laser machining (LM), water jet machining (WJM)
T-W-1Development of machine tool technology: rolling, casting, deep drawing, sheet-metal working, electro discharge machining and modern metal cutting.
Metody nauczaniaM-1Lectures, reading assignments, projects, discussions, video presentations, multimedia presentations, and web content
Sposób ocenyS-1Ocena formująca: Student attendance and participation in class sessions play a vital role in successful course completion.
S-2Ocena podsumowująca: Students will be expected to complete written tests, projects, and homework assignments as specified by the teacher
Kryteria ocenyOcenaKryterium oceny
2,0
3,0The student presents a problem in the field: Selects elements of the MTHW system (machine tool, holder, tool, object) for transitions, operations in various manufacturing methods without the ability to effectively analyze them
3,5
4,0
4,5
5,0
PoleKODZnaczenie kodu
Zamierzone efekty uczenia sięWM-WIMiM_1-_??_K01It will assess the relationship between the costs and features of any parts and the techniques for their production. He will apply and evaluate pre-requisite technological processes for the manufacture of any products in the machine industry. Understand the importance and conditioning of manufacturing techniques in the process of creating any products in the machine industry.
Cel przedmiotuC-1Course Objectives: 1.To familiarize the student with tool nomenclature and cutting process 2 To familiarize students with the effects of process: tolerances, dimensions and shape and the geometric structure of the surface. 3. To give knowledge about heat distribution and thermal aspects of machining 4. To impart knowledge on tool materials, tool life and tool wear. 5. To educate students on failure analysis of cutting tools 6. To familiarize the student with typicla cutting process: Parting, Turning, Boring, Milling, Drilling, Grooving, Threading; Grinding, Honing –machine. 7. To impart knowledge on possibility and limitations of different process
Treści programoweT-L-11.Saving, 2. Parting, 3.Turning I 4.Turning II 5.Grinding I 6.Grinding II 7.Milling I 8.Milling II 9.Drilling,broach 10.Threading, 11.Gear manufacturing 12.Tool wear 13.Tool, regeneration of tools, measurement tools 14.Electrical discharge machining 15. Machinability,
T-W-2Tools, cutting conditions. Machinability. Workpiece materials-classification. Tool materials and constructions. Tool wear. Establishing the machining method in relation to surface texture and tolerance.
T-W-3Typical metal cutting process: Parting, Turning, Boring, Milling, Drilling, Grooving, Threading; Grinding, Honing –machine.
T-W-4Machining – latest trends Laser-assisted machining (LAM), (HSM) high speed machining, (HSC) Hard machining (turning), Dry machining, Near-dry machining, Near–net-shape machining. Machining difficult-to-machine materials. Machining economics. Cutting fluid.
T-W-5Erosion machining; electrical discharge machining (EDM), laser machining (LM), water jet machining (WJM)
T-W-1Development of machine tool technology: rolling, casting, deep drawing, sheet-metal working, electro discharge machining and modern metal cutting.
Metody nauczaniaM-1Lectures, reading assignments, projects, discussions, video presentations, multimedia presentations, and web content
Sposób ocenyS-1Ocena formująca: Student attendance and participation in class sessions play a vital role in successful course completion.
S-2Ocena podsumowująca: Students will be expected to complete written tests, projects, and homework assignments as specified by the teacher
Kryteria ocenyOcenaKryterium oceny
2,0
3,0The student will assess the relationship between the costs and features of any parts and the techniques for their production. The student will apply and evaluate pre-requisite technological processes for the manufacture of any products in the machine industry. The student understand the importance and conditioning of manufacturing techniques in the process of creating any products in the machine industry. Everything in the basic range.
3,5
4,0
4,5
5,0